Online flow monitoring system development for the resin transfer moulding process

This work is the initial stage of the development of an online flow monitoring system for the resin impregnation phase of the Resin Transfer Moulding process. Online monitoring of the process is proposed to provide an estimation of the component’s state and to predict the defects, such as voids and dry spots. This paper analyses a dielectric sensor, which integrates to the process and measures the change in the impedance. The main contribution to the changes in the sensor response comes from the resin arrival on to the sensor during the impregnation phase. The proposed sensor consists of two parallel line electrodes embedded in an insulator. The design optimization is performed by analysing and modelling the geometry and the materials of the sensor. In addition, the developed monitoring system involves pressure transducers which measure the composite material state during the infusion phase. The pressure sensors operate as indicators of resin’s state and they are used for the process monitoring. This information will be used for the development of an algorithm for the resin frontal flow and enhance the insight of the flow defects mechanism.EPSRC CDTEI grant EP/L014998/1; European Union’s Horizon 2020 research and innovation programme (Clean Sky 2 Joint Undertaking, grant 686493)

Electrical and Mechanical Behaviour of Copper Tufted CFRP Composite Joints

Electrical continuity of dissimilar joints controls the current and thermal pathways during lightning strike. Tufting using carbon, glass or Kevlar fibres is a primary to introduce through thickness reinforcement for composite structures and assemblies. Replacing the conventional tuft thread material with metallic conductive wire presents an opportunity for enhancing current dissipation and deal with electrical bottlenecks across dissimilar joints. Simulation of the electro-thermo-mechanical behaviour of joints was carried out to assess the influence of metallic tufting. The finite element solver MSC.Marc was utilised. Mechanical models incorporate continuum damage mechanics (CDM) to capture progressive damage in both composite and aluminium components of the joint. The mechanical models were coupled with electrical and thermal simulations of reference and copper tufted carbon fibre epoxy composite joints to assess both the lightning strike response and mechanical robustness of the assembly as well as the improvements offered by tufting. Validation of the model is based on electrical conduction and temperature measurements alongside delamination tests.Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No 887042, D-JOINTS

Electrical and mechanical behaviour of copper tufted CFRP composite joints

Electrical continuity of dissimilar joints controls the current and thermal pathways during lightning strike. Tufting using carbon, glass or Kevlar fibres is a primary to introduce through thickness reinforcement for composite structures and assemblies. Replacing the conventional tuft thread material with metallic conductive wire presents an opportunity for enhancing current dissipation and deal with electrical bottlenecks across dissimilar joints. Simulation of the electro-thermo-mechanical behaviour of joints was carried out to assess the influence of metallic tufting. The finite element solver MSC.Marc was utilised. Mechanical models incorporate continuum damage mechanics (CDM) to capture progressive damage in both composite and aluminium components of the joint. The mechanical models were coupled with electrical and thermal simulations of reference and copper tufted carbon fibre epoxy composite joints to assess both the lightning strike response and mechanical robustness of the assembly as well as the improvements offered by tufting. Validation of the model is based on electrical conduction and temperature measurements alongside delamination tests.European Union funding: 88704